Custom PLC Panels

Custom-engineered Programmable Logic Controller (PLC) panels with redundant CPU architectures, distributed I/O, and fail-safe process logic for heavy manufacturing and utility sectors.

Custom Automation Engineering

Programmable Logic Controller
(PLC) Panels

Teknocrat’s designs, manufactures, and integrates custom PLC Control Panels for turnkey process automation. Whether automating intricate batch chemical processes, packaging lines, high-speed assembly machinery, or municipal pump stations, our engineering team crafts robust ladder/FBD/SCL logic, neat ferruled panel wiring, and comprehensive validation documentation.

Engineering Capabilities & Features

PLC Hardware PlatformsSiemens (S7-1200 / S7-1500 / S7-400), Rockwell / Allen-Bradley (ControlLogix, CompactLogix), Schneider Electric, Mitsubishi, Delta

Vendor-agnostic engineering tailored to customer preferred architectures and plant standards.

Redundancy OptionsHot Standby CPU Redundancy, Power Supply Redundancy, Ring Network (MRP / DLR) Topology

High availability design ensuring zero downtime for critical process manufacturing and continuous operations.

Communication StandardsProfinet, Profibus DP, Modbus RTU / TCP-IP, EtherNet/IP, OPC-UA, MQTT IoT Protocol

Seamless interoperability with plant DCS, SCADA, field instruments, drives, and MES layers.

Enclosure ConstructionIP54 / IP55 / IP65 Rittal / Schneider / Custom CRCA (2mm thickness) with 7-tank powder coating

Heavy-duty sheet steel enclosure with thermal ventilation, AC climate control, and structured wiring ducts.

Custom PLC Automation Panel
Custom Industrial PLC Panels

PLC Panel Series Comparison

Compact OEM Automation Series versus Redundant Enterprise Industrial PLC Series.

Feature / SpecificationCompact / OEM SeriesEnterprise Redundant Series
Supported I/O CapacityUp to 256 I/O PointsUp to 5,000+ Distributed I/O Points
Processor Execution SpeedFast Bit Execution (0.08 µs)Ultra-Fast Execution (1 ns / instruction)
System ArchitectureStand-alone / Compact MonolithicModular, Hot-Swappable Redundant Rack
Safety Integrity Level (SIL)Standard Process SafetySIL 2 / SIL 3 Fail-Safe Safety PLCs Available
Human Machine Interface (HMI)4.3" to 7" Touch HMI Color Display10" to 21.5" Multi-Touch Industrial Panel PC
Enclosure Ingress ProtectionIP54 / IP55 Wall MountedIP55 / IP65 Floor Standing Multi-Bay Suite
Testing & Certification100% FAT (Factory Acceptance Testing)FAT, SAT, Loop Checking & On-Site Commissioning

Need a Custom PLC Automation Panel?

Our PLC automation engineers are ready to design your control architecture, I/O schematics, and logic programming.

Contact Us Today