Intelligent Pump Header

Comprehensive engineered pump header systems for hydro-pneumatic, multi-pump cascade, wastewater, and industrial pumping installations.

Smart Hydro Automation

Complete Intelligent
Pump Header Solutions

Teknocrat’s manufactures state-of-the-art Pump Header for municipal water distribution, industrial cooling towers, high-rise building booster systems, sewage treatment plants, and raw water intake stations. Backed by over 15 years of engineering expertise and more than 7,000 installations, our systems deliver unmatched reliability and up to 40% energy savings.

Multi-Pump Cascade & Staging

Smart sequencing of lead and lag pumps based on real-time pressure transducers and flow rate demand.

Energy Optimization (VFD / Soft Starter)

Maintains stable header pressure with minimal energy consumption and eliminates destructive water hammer shocks.

Total Motor Protection

Comprehensive electronic safety against dry run, overload, under/over voltage, single phasing, and locked rotor.

Duty / Standby Auto-Cycler

Even distribution of operational runtime across all connected pumps to maximize equipment lifespan.

Intelligent Pump Header System
Advanced Pump Header Systems

Technical Specifications & Engineering Matrix

Standard parameters for industrial and commercial hydro-pneumatic Pump Header.

Feature / ParameterSystem Specification & Details
Motor Rating Range0.37 kW to 315 kW (0.5 HP to 425 HP)
Number of Supported Pumps1 to 8 Pumps (Master / Slave / Cascade configuration)
Control Starting MethodsDirect-On-Line (DOL) / Star-Delta (SD) / Soft Starter / Variable Frequency Drive (VFD)
Input Power Supply415 VAC ±10%, 3-Phase, 50 Hz / 230 VAC 1-Phase
Sensor Interface4-20 mA Pressure Transmitters, Level Float Switches, Ultrasonic Sensors, Flow Meters
Enclosure Ingress RatingIP54 / IP55 / IP65 Sheet Steel Powder Coated (1.6mm / 2mm CRCA / SS304)
Communication ProtocolsRS-485 Modbus RTU, Profinet, Ethernet, IoT Cloud Gateway (GSM / GPRS / Wi-Fi)
Operator DisplayBacklit Alphanumeric LCD / 7-Segment LED / High-Resolution Touch HMI

Optimize Your Pumping Infrastructure

Get in touch with our engineering team for customized booster, multi-pump cascade, or industrial Pump Header and automation panels.

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